Sending signals

After a rather unpleasant day of hauling furniture and then having to work on a Saturday, I grabbed some pizza, watched some Adventure Time, an decided to solder up the orange and white LED’s like I said I would.

Process went a bit quicker and cleaner by putting the resistors on top of the board and backside soldering them down. Got both a orange and white led set up and wired up in no time, and went out to the Avalanche (taking my spot!) to test them out.

Once again, holy moly, though this time, more for the white than the orange. I was actually a little disappointed in how bright the orange is, so it’s definitely a good thing there’s going to be double the number of orange to white LED’s. I grabbed one of the clear lenses and placed it over the two LED’s, got decent dispersal but it’s definitely going to need the number I planned on using. Still, the white’s damn bright, which is going to make both a good running light and reverse light.

I did slightly burn the tip of one finger on a resistor. The things are getting incredibly hot, so I’m a little concerned about what the end-use resistors I ordered today from Digi-Key are going to do. Will have to set one of the running lights up and see what happens when they show up!

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Blinded by the light

So I got around to taking a stab at soldering one of the red LED’s to the board last night. Soldering is just as difficult as I remember it being, I really need to take that TechShop class on it, or just get more practice. I got the board set up on my ‘vette and rested the wires on the battery terminals and observed the LED’s for a bit.

I have to say, I’m going to have to reconsider how many LED’s I’m going to use, because holy moly that one LED was bright! I was actually seeing spots in my vision if I looked at it for too long! As you can see in the photos below, I placed the tail light lens over the LED and it quite efficiently lit the whole housing. I may switch from 15+ LED’s for just the brake light down to a more sensible number like… 5? I really don’t want to be driving the car, hit the brakes, get hit, and when they’re asked why they hit me have the response be “Because I couldn’t see!”

Over the weekend I plan on doing a test soldering / lighting of single orange and white LEDs to the board to take a look at them as well, I’ll upload picts if I get a chance to do this.

In other news, I’ve added links in Outside Connections for another parts supplier and to the Replica DB4 Project. If you haven’t heard about the latter, I highly recommend you check it out!

Also, something I came across a short while ago and forgot to share up here is a YouTube video by Driven checking out the Morgan factory. It’s a good watch and really gives a impressive look over what Morgan’s been up to.

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Start me up.

More goodies in the mail today! The push button start kit from Digital Guard Dawg showed up today. More stuff to put on the ‘wiring board’ when I get some free time!

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Some light mail

The LED’s showed up from China today; actually they arrived yesterday but no one was home to sign for them. They were picked up at the post office and I dug in when I got home from work. I don’t have time to mess with them right now, and I’ve got to sort out the correct resistors for the series I’m going to run, but I did take a moment to lay out a set of the red ones on one of the brake / tail light boards to see how it looks. I’m thinking I may stagger horizontally the middle section of the board so it fills with light a bit more evenly, but we’ll see about that when I get that far along.

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Power board

Just a quick update.

Dug through the shed, found a nice ~4′ square piece of plywood that already had one side painted white. I cleaned off all the dust and cobwebs and started mounting (drilled holes with zip-ties) the electronics I have for the MogRod. Going to start mocking up the harness for non-Solstice related items (lights, ignition, etc) on the board.

It won’t be a direct drop-in as I have no idea about wire lengths right now, but at least I can test out the systems and ideas before hand. Something to keep my occupied.

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So I was feeling a bit board…

One of the things that I have to tackle with the MogRod is the upgraded wiring. Even with much of the car still a ways off, I wanted to do *something* to move forward on the project. I’d already researched into a lot of the modular bits, and started ordering those.

A while back I picked up a Directed Electronics “Nite-Lite” setup, which will give me the automatic headlight functions most modern cars have. This is a feature I absolutely love on all our other modern cars, and is a must-have in my opinion on any resto-mod project.

I just recently ordered Painless Performance Wiring’s H4 halogen headlight conversion kit, which will be modified into a ‘direct plug-in’ setup. I also ordered their turn signal kit with the LED lighting module. I’ll get into that second bit in a moment…

Another thing I’ve been thinking about was a keyless ignition setup. I wanted a more modern approach to starting the car, and not having a set of keys definitely is a step in that direction. After browsing around at a number of different kits available on the market, I’ve decided upon Digital Guard Dawg’s “2Go Keyless” system. The two key points that made me decide on them (besides the all-around best price) was that they were the only ones that offered a stand-alone “ignition only” system, and were the only ones whose push button setup made the most sense. All the other manufacturers had some stupid “push the button 3 times” or some similar kind of setup. I wanted pretty much what my father has on his XLR – step on the brake (and the clutch for neutral-safety in the MogRod’s case) and put the start button to go. This system I will be ordering in the near future when some other bills and whatnot are cleared up.

Now, back to the LED signals… I pulled out the replacement indicator and brake light fixures I ordered a while back, and quickly realized I didn’t care for how the factory bulbs were arranged. Also, I realized that there was no real place for a reverse light to go on the car. I began scheming, and after much measuring and designing, came up with the plans for fully LED brake, running, reverse, and signal lights. The one change to ‘factory appearance’ I will be doing is swapping out the red lenses on the rear signal housings for clear ones similar to the fronts. This way, I’ll be able to use what would be the ‘running lights’ up front as reverse lights in the rear. You can see in the images below the planned layout for the led lights, the darker reds being the night time ‘rear running lights’.

I’ve placed an order for a batch of the LED’s and they should be showing up in a week or so. In the mean time, I got busy with getting the actual boards cut out. I stayed after work today and laid out the cut paths for the CNC router to go with, and within half an hour had plenty of custom cut boards to spare. I will be attempting to fit into my schedule a soldering class at the local Tech Shop, since even though I have soldering experience, I’d rather be certain of what I’m doing than damage anything. I certainly have to say the ease with which I custom-cut the PCB board has me eager to come up with some other projects to do with the material.

Posted in 1966 Morgan +4, Upgrades | 2 Comments

Solid. Works.

My current job entails two utterly unrelated fields: I’m a parts buyer, and I run a CNC router. The latter of the two jobs requires that I have at least some understanding of CAD programs and such. Fortunately my previous experience in the video game industry means I’ve very familiar with the concept of 3D space and navigating / manipulating / referencing it. I also tend to be someone who can visualize concepts and solutions quite rapidly in 3D within my mind.

Recently, my boss got very frustrated with an engineer we’ve been contracting with, to the point that he offered me an opportunity I don’t intend to pass up: take classes on Solidworks so that I can handle most of the design / modeling work for the company. Solidworks is a pretty high-end CAD solid-modeling program, everyone from car companies to the Department of Defense to small time manufacturers uses it, so it’s a valuable skillset to have.

It also means that the major hang-up for moving forward with the MogRod – designing the new chassis – will become something I can fully visualize in 3D before a single weld bead is laid down. This has a few big plusses for me. First, it means I can have a professional metalwork shop handle building the chassis to a spec that isn’t just sketched down on a napkin. Secondly, it means I can check and change the placement of things to suit my needs. Thirdly, it means that, heaven forbid something should happen, I have a precise reference for the chassis to repair / rebuild it with. Alternatively, if I should ever get a wild hair to try and mass produce a kit car based on the project, I have everything ready for that.

I’m excited.

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The Family History of the Morgan Motor Company

Morgan Motors posted this on their Facebook feed today. Nice to be able to put a face to the name of the man who dug up the chassis record for my +4.

If you check this site out at all, thanks Martyn!

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LS Fun C4

My first real car was our 1986 Chevrolet Corvette. Now, previously I’d driven a 85 GMC Jimmy and a 97 Chevy Blazer, but those weren’t mine. I thoroughly enjoyed driving the ’86, and am glad that it’s still in the family. However, it’s currently my sister’s car, and she has utterly trashed the thing (crashed it, ruined a full paint job, nearly destroyed the motor a few times, trashed the interior). I already know that when she’s “done” with it, my dad will be taking it back and likely driving it some, and eventually it’ll end up back in my hands when he’s done with it.

Some web browsing over the past few days as I’ve been replacing the heater core in the ’86 revealed to me an interesting fact – it’s not uncommon, or difficult for that matter, to swap in an LS1 (or better) Corvette motor in to the C4. For those of you not familiar with Corvette motors, “LS1” is the aluminum engine that sits under the hood of my 2001 Corvette, and it’s a family of motors that’s continued into the C6 generation as well. To say that this prospect excites me is an understatement. I’ve always considered the 86’s engine and transmission to be a blast to drive, but quite lacking in overall power and rev range. The LS1 solves these issues right out of the box without any changes needed. So… now I just have to wait for that fateful day to come, and cross my fingers that my sister doesn’t completely destroy the car before then.

Posted in 1986 Corvette, Other Cars | 8 Comments

Live and Let Drive checks out the Morgan Factory

Probably one of the better videos about the Morgan factory I’ve seen.

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